All posts by globecore

UVB-1 bitumen emulsion plant, 2 m3/hour production capacity

he UVB-1 2m3/hour bitumen emulsion plant makes cationic and anionic bitumen emulsions. The emulsion can be used for the following purposes:

  •      tack coating before application of asphalt-concrete
  •      production of cold asphalt concrete mixes
  •      surface treatment of roads
  •      thin protective film
  •      patch repairs of roads
  •      water proofing of buildings and structures
  •      construction of soft roofs
  •      production of liquid rubber spray

UVB-1 (2 m3/hour) can be used by asphalt concrete mix production facilities. The plant can be installed and operated either indoors or outdoors.

The unit operates in ambient temperatures between +5°C and +40°C.

UVB-1 2m3/hour plants are made for production of cationic and anionic emulsions for road surfaces as well as liquid rubbers, part of roofing spray emulsions.

This production capacities is ideal for moderately sized facilities with daily emulsion requirement of 12-16 ton/day.

Bitumen emulsion first came into use in Europe in the 1930s. With time, the process has been improved by innovations, which improved efficiency, quality and technology. Today bitumen emulsions are a promising material used in road and civil construction, and emulsion production is growing. This is because the

UVB-1 bitumen emulsion unit, 1 m3/hour production capacity

The UVB-1 plant is designed for production of anionic and cationic bitumen emulsion used in repairs and construction of roads, as well as liquid rubber, which can be used for roofing. A 1 cubic meter per hour unit is ideal for small repair facilities with everyday needs of 6 – 9 tons of emulsion.

Bitumen emulsions were first used in Europe in the 1930s. Since then, the industry has seen many promising designs, which allowed to improve production efficiency and process, as well as product yield. At this time, bitumen emulsions of all types (anionic, cationic, water in oil, oil in water, fast, medium and slow setting) are without a doubt a promising material for various construction works. The number of processes where bitumen emulsions are used is growing. Application of these materials is highly profitable and reliable Количество технологических процессов,  при которых в той или иной степени используются битумные эмульсии, неуклонно растет.

Plants developed and manufacture by GlobeCore are highly efficient and feature high quality. The use of innovative technology saves user costs, at the same time ensuring the following:

  •      Reliable component parts;
  •      High quality of the product. The use of hydrodynamic mixer along with a colloid mill makes finely dispersed emulsions possible. Such product is in full compliance with industry standards, in many case exceeding their requirements;
  •      Automatic or semi-automatic control of the plant;
  •      Precise portioning of water phase and unique blending technology;
  •      customization;
  •      spare part depositories and worldwide customer support.

The UVB-1 bitumen emulsion units are semi-automated plants with components mounted on metal frame and connected with pipelines.

The rate of emulsion consumption depends on the type of surface treated. For asphalt surface, the consumption is 500 g/m2, in case of gravel the consumption grows to 1200 g/m2. Treatment of asphalt crumbs increases consumption up to 2000 g/m2.

Water-bitumen emulsion is a dark brown liquid. Emulsion is made by dispersing of bitumen in water with the addition of surfactants.

Bitumen emulsions are indispensible for various road construction tasks. It forms a protective layer for automobile roads (asphalt, gravel or concrete).

Specific areas of application are:

  •      creation of tack coat for road construction;
  •      permeation and surface treatment in road cover construction;
  •      creation of thin film wear layers;
  •      patch repairs (as part of mineral-emulsion mix).

Bitumen emulsions. General information. Principles.

The main component of any such system is the binding. In normal conditions, bitumen is solid, therefore to mix it with mineral material, it must be made liquid by heating.

An alternative – emulsification of bitumen

The amount of solid material (bitumen) in emulsion is up to 70%. In the form of small particles it is suspended in water. General viscosity of the emulsion coincides with the viscosity of water phase; therefore it is liquid at room temperature.

Emulsion stabilized by emulsifiers.

An emulsifier molecule is bipolar. The “tail” of the molecule solves in the bitumen particles, while the “head” pushed away other emulsifier molecules and does not allow bitumen particles to coalesce. This is why the particles remain suspended in water (emulsion stability). When emulsion contacts mineral material, the system balance is disrupted because emulsifier leaves the surface of bitumen droplets and the destabilized emulsion envelops gravel. The difference of chanrges between the grave and the emulsifier pushes out the water which then evaporates. Bitumen road emulsion is used as a binding film creating material in repairs and construction of automobile roads, bridges, streets, overpasses and other structures. The technologies based on pouring of material (surface treatment, tack coat, patch repairs and permeation) use fast setting emulsion. It can be used in all moderate to warm climates from Europe to Asia.

Quality – the ability to ensure high quality without the need to heat mineral material and binding. This alone saves up to 40% energy in comparison with regular “hot” process.

Environmental considerations. Bitumen emulsion does not cause harmful emissions in the atmosphere, there is no risk of explosion or burns during transportation or bitumen solution processing.

Transportation of bitumen emulsion

Bitumen emulsions are transported in special tanks, bitumen carrier, cubic vessels and metal barrels.

Storage of bitumen emulsion

Bitumen emulsions are stored in special tanks or other cylindrical vessels. The vessels must be clean: must not contain residual emulsions, bitumen, POL or other acidic or alkaline materials.

Emulsion of different composition must not be mixed in one vessel. Tanks must be tightly closed to prevent ingress of foreign objects and evaporation of water. The temperature of storage must be at least 5°С.  If the volume of the emulsion is more than 1m3, the tanks should be equipped with special stirring agitators.

Our company offers special vertical emulsion storage tanks SBE and SMB to store emulsion and polymer modified bitumen respectively. These tanks are equipped with heating and circulation systems and can easily integrate into the existing production process of a facility.

Colloid mill CLM-4 for Bitumen

CLM-4.1-colloid mill GlobeCore

Colloid mill CLM, referred to as the mill throughout this text, is specially designed for the production of highly stable colloidal solutions, extremely fine suspensions, mixtures and emulsions. “Wet” grinding technique is used, as the rotor and stator cone gap is wider at the inlet and narrower at the outlet. Additionally, the complex micro relief of the generator (stator) surface creates increased turbulence, shearing the particles.Under the influence of centrifugal force and high velocity of the rotor relative to the stator, liquid and semi-liquid substances are finely dispersed and homogenized, any mix of materials are also emulsified, homogenized and dispersed.

The mill allows for simultaneous dispersion and homogenization. Heating jacket allows to heat or to cool the crushing zone as required.

The mill features high production rate; it allows to produce highly stable emulsions as well as colloid suspensions, and ensures high degree of homogenization with particle size down to 1 micron.

2

Additionally, mashing effect and cavitations effects occur in the mill i.e. explosion of micro caverns by internal pressure. The mill can be retrofitted into existing lines of production. To facilitate high quality grinding, the product must enter the mill at designated solid to liquid phase ratio and constant rate.

Particle size and pumping performance may vary depending on physical and mechanical properties of the material and carrier phase.

SPECIFICATIONS
of serially produced colloid mills

Parameter

CLM – 4

 1.

***Capacity rated (on the water), m3/hour, up to.

4

 2.

Operating pressure, bar.

0,5

 3.

Rotation speed, RPM.

3 000

 4.

**Max heat carrier temperature, °С.

160

 5.

**Minimum coolant temperature, °С.

– 4

 6.

Dispersion, micron.

5 – 1

 7.

Solid phase content, %.

6

 8.

Nominal pressure/suction bore diameter, mm.

32/65

 9.

Drive power, kW.

5,5

10.

*Dimensions, mm:

– length

– width

– height

960

310

400

 11.

Weight, kg.

125

Note.
* – Dimensions are driven assembly.
** – If necessary, the product can be either heated or cooled to a desired temperature.
*** – Depending on the physical and chemical characteristics of the product capacity may vary.

Clients speak about GlobeCore mills:

Мистер-Шекенабо-300x270

Mr. Shekanabo, the United Republic of Tanzania:

“I can only say good things about GlobeCore mills. After seeing the production facility, I had no doubts that this is a serious and reliable company with professional staff, and the system works like a clock. Of course, the production itself seems complicated, but the equipment is powerful and rugged.”

Мистер-Патель-300x266

Mr. Patel, the United Republic of Tanzania:

“I want to wish GlobeCore success in the future and I think we will maintain our cooperation for many more years. May you have as many successful products and new developments as possible.”

Warranty period is 12 months from the moment of commissioning.

Let us call You back:

Error: Contact form not found.

GlobeCore reaching across continents. Industrial expo in North America

2At the annual International Summer Meeting on Electricity, Industrial application that was held this year in Acapulco, Mexico 7-13 July, GlobeCore’s oil vacuum regeneration system UVR was presented at the booth of Apfelbaum Inc.

Our young team consisting of Olga Vorkun, lead export departement manager, and Evgeniy Svirid, lead engineer, have demonstrated the process of used oil treatment and focused attention of visitors on transformer oil regeneration technologies. Evgeniy has regenerated samples and the last exceeded expectations of the audience. In the mean time, average regeneration output from used oil with 2-4 % of solid contaminants and water was demonstrated at 75-85 % (depending on mode of regeneration). After that test, some company was interested to make an experiment with their own used oil.

3During the presentation of our company on conference, Olga has focused at the following issues:

  • Fuller’s earth:

– This sorbent can automatically be reactivated multiple times retaining its original performance;
– Possibility to reuse the sorbent for 2 – 3 years or up to 300 reactivation Cycles;

  • Significant extension of transformer lifetime due to improvement of oil chemistry and better protection of windings;

  • Regeneration of oil by Fuller’s earth, which allows to reduce acidity, increase dielectric strength and extending oil lifetime to 30 years and beyond without degradation of it’s function.

Apfelbaum Industrial Inc. has been working with GlobeCore for one year. This year has brought a positive trend. As says Octavio Manzano, Apfelbaum Industrial’s President, products that are being improved are the result of new additions to the team. Mr. Manzano has enjoyed working with young professionals, especially with those who are so interested in what they do.

CLM – 18 Colloid mill

The product is designed and serially produces by our company.

Colloid mill CLM, referred to as the mill throughout this text, is specially designed for the production of highly stable colloidal solutions, extremely fine suspensions, mixtures and emulsions. “Wet” grinding technique is used, as the rotor and stator cone gap is wider at the inlet and narrower at the outlet.

Additionally, the complex micro relief of the generator (stator) surface creates increased turbulence, shearing the particles.

colloid

 CLM – 18 Colloid mill

Clients speak about GlobeCore mills:

Мистер-Шекенабо-300x270Mr. Nshekanabo, United Republic of Tanzania:

I can only say good things about GlobeCore mills. After seeing the production facility, I had no doubts that this is a serious and reliable company with professional staff, and the system works like a clock. Of course, the production itself seems complicated, but the equipment is powerful and rugged.

 

Мистер-Патель-300x266

Mr. Patel, United Republic of Tanzania:

 I want to wish GlobeCore success in the future and I think we will  maintain our cooperation for many more years. May you have as many  successful products and new developments as possible.

 

About GlobeCore, colloid mill manufacturer

Bitumen emulsion in road construction. Bitumen Modification Plant & Bitumen Emulsion Plant. Bitumen Emulsion Equipment & Bitumen Modification Equipment.

GlobeCore is the manufacturer of the Globecore® high speed emulsifying machines. All equipment is certified. Quality control is ISO 9001:2001 certified, certificate No UA.2.039.02021-06. The company employs more than 200 highly qualified staff. The manufactured products are of modern design and high capacity due to constant improvements introduced by the engineers.

 Office

The CLM colloid mill is specifically designed for production of highly stable colloid solutions, superfine suspensions, mixes and emulsions. The mill utilizes wet grinding principle, where results are produced by the gap between the teeth of rotor and stator.

Your product manager at GlobeCore:

GlobeCore_Sergey_Mezgievsky

Sergey Mezhievskiy
A responsible and dedicated person. He will accompany you through all stages from placing the order to shipment of the product. Experience in industrial sales and in finding solutions for real issues in the field allows him to fully understand you, select the appropriate equipment model and ensure timely delivery.

Skype: mezhievskiy

Our location:

The production facility is located in Oldenburg-Eversten, Germany, Edewechter Landstraße 173.