Emulsifiers are substances which facilitate preparation of emulsions of mutually insoluble liquids. They envelop, for instance, water droplets and prevent them from coagulating: such droplets float in the emulsion, ensuring its homogeneity and stability.
It is also common to refer to emulsification and dispersion devices as emulsifiers. However, the correct name for such devices is “colloid mills”.
GlobeCore colloid mills can be operated either as a standalone application or retrofitted into the existing production lines. Operating pressure of a colloid mill in a production line varies from 1.5 to 2.5 bar, depending on chemical and physical properties of the product.
The GlobeCore colloid mills have several advantages, which are key to making a decision to purchase this system:
- modern design and world class quality
- competitive price
- qualified engineer advice
- short lead time
- stability of the mix
- heating/cooling jacket,
- presence of high tech production equipment, professional staff (over 200 employees) allow to build the ordered product in the shortest possible time,
- ability to adjust the gap in the mill without the need to dismount the mill from the production line,
- grinding fineness up to 1 micron,
- components from the world’s leading manufacturers,
- operational temperature range from -30 С° to 220 С°,
- optional soundproofing.
Additionally, the complex geometry of the rotor surface create increased turbulence, which shears particles.
The product in the mill is ground between the rotating and stationary calibrated cylindrical radially skewed teeth of the rotor and stator.
The centrifugal force and high velocity of the rotor relative to the fixed stator cause liquid and semi-liquid materials to become homogenic and finely dispersed.
The mill simultaneously disperses and homogenizes materials.
A heat jacket allows to apply or dissipate heat to or from the grinding zone.
The mill features high performance capacity, allows to produce highly stable emulsions, as well as colloidal suspensions, ensures high degree of homogenization and particle size to 1 micron.
Processes are intensified by 100 – 600% compared with a turbine agitator – colloid mill built into a production line and does not require additional tanks
Besides, the device creates cavitation, i.e. explosion of caverns by internal pressure.
The mill can be retrofitted into existing production lines.
For high quality grinding the product must enter the mill in certain proportions at constant rate.
The degree of granulation and pumping qualities may vary depending on the mechanical properties of the material and the carrier phase.
|№||Parameter||CLM – 4.1|
|1||***Capacity rated (on the water), m3/hour, up to.||4|
|2||Operating pressure, bar.||0,5|
|3||Rotation speed, RPM.||3000|
|4||**Max heat carrier temperature, °С.||160|
|5||**Minimum coolant temperature, °С.||-4|
|7||Nominal pressure/suction bore diameter, mm.||32/65|
|8||Drive power, kW.||5,5|
*Dimensions, mm:- length
* – Dimensions are driven assembly.
** – If necessary, the product can be either heated or cooled to a desired temperature.
*** – Depending on the physical and chemical characteristics of the product capacity may vary.
Feedback of GlobeCore’s customers
Mr. Shekanabo, the United Republic of Tanzania:
“I can only say good things about GlobeCore mills. After seeing the production facility, I had no doubts that this is a serious and reliable company with professional staff, and the system works like a clock. Of course, the production itself seems complicated, but the equipment is powerful and rugged.”
Your product manager at GlobeCore:
A responsible and dedicated person. He will accompany you through all stages from placing the order to shipment of the product. Experience in industrial sales and in finding solutions for real issues in the field allows him to fully understand you, select the appropriate equipment model and ensure timely delivery.
The production facility is located in Oldenburg-Eversten, Germany, Edewechter Landstraße 173.